Ensure that all thermocouples, pressure gauges, and analytical instruments are properly calibrated.
A key philosophy of CQI-27 is that its ultimate goal is not simple compliance, but . When applying the standard, organizations must also consider any major customer-specific requirements (CSRs) that may add additional stipulations beyond the base standard.
Mandatory compliance for most Tier 1 and OEM suppliers.
Most XLS templates use the formula: (Total Compliant Items) / (Total Applicable Items) x 100 = Score % cqi-27 casting system assessment xls
A: If your primary process is casting and you supply to major automotive OEMs, particularly those based in North America, undergoing a CQI-27 assessment is often a mandatory customer requirement. However, always check with your specific customer for their requirements.
Accepting superficial fixes for non-conformances instead of tracking the issue back to its systemic root cause.
Evaluation of trimming, cleaning, and testing methods (e.g., X-ray, tensile testing). 3. Job Audit Mandatory compliance for most Tier 1 and OEM suppliers
The is the premier global automotive standard designed to evaluate, control, and continually improve metal casting operations. Developed by the Automotive Industry Action Group (AIAG), the standard provides a standardized framework that mitigates common failure modes, reduces waste, and ensures strict compliance with IATF 16949 quality management requirements. Automotive tier-suppliers utilize a dedicated CQI-27 XLS spreadsheet template to perform mandatory annual self-assessments, track process capabilities, and streamline OEM audit workflows. What is the CQI-27 Casting System Assessment?
Check Clause 2.3.6 (Shot speed and intensification pressure). The machine’s digital display shows parameters out of range. You mark “Non-Compliant” in the drop-down. The XLS auto-flags the finding in red. You type the evidence: “Shot speed setpoint drift; closed-loop control not functioning.”
“Checked shot plot chart from 10/15-10/21 – all shots within spec range of 1,500-1,600 bar.” overall compliance score
Assessments must be conducted at least once a year . Key Components of the XLS Report
Evaluates wax pattern creation, slurry coating, and shell removal.
Contains metadata such as facility name, assessment date, auditor names, overall compliance score, and a visual summary chart.